Mechanical Engineer - Prosthetic Systems & Gear Design

Overview

Xyber Limbs, an evolution of the Universal Limbs initiative, is building the next generation of affordable, high-performance prosthetic limbs powered by precision mechanics and intelligent embedded systems. We are assembling a multidisciplinary offshore team passionate about redefining human mobility and accessibility through advanced robotics and engineering design.

Job Description

We’re looking for a Mechanical Engineer experienced in cycloidal drives, custom gearboxes, and motor selection to power compact, high-torque prosthetic systems. You’ll be involved in the mechanical architecture, design validation, and performance optimization of electromechanical actuation systems within prosthetic limbs.

Responsibilities:

  • Design and simulate cycloidal and planetary gear systems optimized for compact, lightweight prosthetic joints.

  • Select appropriate motors and reduction systems for torque, speed, and power efficiency.

  • Collaborate with product designers and embedded engineers to ensure seamless mechanical-electrical integration.

  • Run FEA, motion, and tolerance analyses to validate mechanical robustness.

  • Optimize designs for manufacturability (DFM) and assembly (DFA), considering medical device constraints.

 

Skills & Requirements

  • Bachelor’s or Master’s in Mechanical Engineering, Mechatronics, or related field.

  • Strong experience with Cycloidal and Harmonic drive systems, motion control, and gear kinematics.

  • Proficiency in CAD tools (Fusion 360, SolidWorks, or equivalent).

  • Knowledge of materials and lightweight structural design for wearable robotics.

  • Experience integrating servo/brushless DC motors and encoders.

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